Gen4® Super Ion Air Knife

Powerful static eliminator prevents jamming, tearing, shocks and dust up to 20' away!
  • Low Air Consumption!
  • Surprisingly Quiet!
  • Uniform Airflow!
  • End and Bottom Air Inlets!
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Why The Gen4® Super Ion Air Knife?

EXAIR's Gen4 Super Ion Air Knife offers 34% improved performance at low pressures allowing you to achieve the same or better results, which saves compressed air and money. Gen4 Super Ion Air Knives remove static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. The laminar sheet of air sweeps surfaces clean of static, particulate, dust and dirt. Production speeds, product quality, and surface cleanliness can improve dramatically.

Why The Gen4® Super Ion Air Knife?

The Gen4 Super Ion Air Knife floods an area or surface with static eliminating ions - up to 20 feet (6.1m) away. A uniform airfl ow across its length will not cause misalignments to critical surfaces such as webs. Force can be adjusted from a “blast” to a “breeze”. The Gen4 Super Ion Air Knife is electrically powered, is shockless and has no moving parts. It also requires only 3.7 SCFM of compressed air per foot of length at 5 PSIG (105 SLPM per 300mm of length at 0.3 BAR). Sound level is surprisingly quiet at 50 dBA for most applications
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The Gen4 Super Ion Air Knife eliminates the static charge on labels being applied to PET soft drink bottles.

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The Model 112118 18" (457mm) Gen4 Super Ion Air Knife System eliminates dust from body care products prior to sealing the boxes in cellophane.

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Bumpers, car bodies and fascia are cleaned of dust and fibers prior to painting.

Applications


• Web cleaning
• Molding machinery
• Sheeters and trimmers
• Cleaning parts
• Pre-paint dust removal
• Shrink wrappers
• Package cleaning
• Bag opening/fill operations
• Printing equipment

Advantages

•Up to 34% improved performance
• Rugged metal armored and electromagnetically shielded cable
• Integrated ground eliminates additional ground connection
• Durable stainless steel connections to Power Supply
• Low air consumption
• Uniform airflow across entire length
• Quiet
• Effective up to 20 feet (6.1m)


• 30:1 air amplifi cation
• Low noise level
• Eff ective up to 20 feet (6.1m)
• Shockless, non-radioactive
• Compact, rugged, easy to install
• Unlimited system lengths
• Low maintenance
• Variable force and fl ow

Gen4® Super Ion Air Knife Specifications

The Gen4 Super Ion Air Knife is available in standard lengths of 3", 6", 9", 12", 18", 24", 30", 36", 42", 48", 54", 60", 72", 84", 96" and 108" (76, 152, 229, 305, 457, 610, 762, 914, 1067, 1219, 1372, 1524, 1829, 2134, 2438 and 2743mm). Special lengths and unlimited system lengths are available (please contact us).
A 5' (1.52m) armored and electromagnetically shielded power cable with ground and assembled bayonet connector are included.
EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for Super Ion Air Knife operation. Power supplies are equipped with a modular 6' (1.83m) power cord, lighted power switch integrated fuse on the primary and (2) or (4) high voltage outlets.
Certifications: Gen4 Ionizing Bars and Gen4 Power Supplies are UL Component Recognized to U.S. and Canadian safety standards, and are CE and RoHS compliant.
Compressed Air: 1/4 NPT inlets are provided on each end and the bottom.
Electrical: For use with Model 7960 or 7961 5 kVrms, 5 milliamperes (max.) power supply.
Electrical Hazard: Gen4 Ionizing Bars are shockless (less than 40 microamperes short circuited).
Do not use near flammable materials or gases.
Materials of Construction:
Metal Parts: Aluminum
Plastic Parts: UL rated 94 HB
Emitters: Stainless Steel
Maximum Ambient Temperature: 165°F (74°C)
Shims: Th icker shims can be installed easily if additional hard-hitting velocity is required. For more information,
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Gen4® Super Ion Air Knife Models

Gen4 Super Ion Air Knife - includes the Super Air Knife and Gen4 Ionizing Bar assembly.
Gen4 Super Ion Air Knife Systems - include a Gen4 Super Ion Air Knife and Model 7960
Gen4 Power Supply (115V, 230V, 50/60 Hz)
Gen4 Super Ion Air Knife Kits - include a Gen4 Super Ion Air Knife, Model 7960 Gen4 Power Supply, shim set, filter separator and pressure regulator (with coupler).
Gen4 Deluxe Super Ion Air Knife Kits - include a Gen4 Super Ion Air Knife, Model 7960
Gen4 Power Supply, EFC, Universal Mounting System, shim set, filter separator and pressure regulator (with coupler).

Gen4® Super Ion Air Knife Models with Plumbing Kit

Gen4 Super Ion Air Knife with Plumbing Kit - includes Super Air Knife, plumbing kit and Gen4 Ionizing Bar installed.
Gen4 Super Ion Air Knife Systems with Plumbing Kit - include Super Air Knife, plumbing kit and Gen4 Ionizing Bar installed. Includes Model 7960 Gen4 Power
Supply (115V, 230V, 50/60Hz).
Gen4 Super Ion Air Knife Kits with Plumbing Kit - include Super Air Knife, plumbing kit and Gen4 Ionizing Bar installed. Also includes Model 7960 Gen4 Power Supply (115V, 230V, 50/60Hz), shim set, fi lter separator and pressure regulator (with coupler).
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