Gen4® Super Ion Air Wipes

Ring of ionized airflow clamps around the part!
Neutralizes and cleans continuous moving surfaces!

What Is The Gen4® Super Ion Air Wipe?

EXAIR's Gen4 Super Ion Air Wipe provides a uniform 360˚ ionized airstream that is easy to clamp around a part for eliminating static electricity and contaminants.
It is ideal for use on pipe, cable, extruded shapes, hose, wire and more. It maximizes ionized airflow while minimizing compressed air consumption.
ionizing bar

pdf Gen4® Super Ion Air Wipes

pdf Gen4® Super Ion Air Wipes

watch-video Gen4® Super Ion Air Wipes
Here are the catalog, installation and maintenance pdf and video for Gen4® Super Air Wipes
certification

Why The Gen4® Super Ion Air Wipe?

The Gen4 Super Ion Air Wipe provides total coverage of the part moving through it. The high volume, high velocity flow attaches itself to the surface and wipes it down with the static eliminating ions. The airflow stays attached to the surface and is effective up to 15' (4.6m) away from where the Gen4 Super Ion Air Wipe is mounted. An optional pressure regulator provides infinite control of the air volume and velocity. Increasing the pressure increases the forceful wiping action. Lower pressures provide excellent coverage with much lower force and velocity.
The Gen4 Super Ion Air Wipe is the easy way to provide uniform coverage around a continuously moving material. Th e hinged design, allowing the Air Wipe to open, makes threading continuous wire, tube or extrusions unnecessary. Arranging a series of other ionizers around the surface would provide uneven airfl ow and prove to be costly. Th e split design of the Gen4 Super Ion Air Wipe solves that problem by making it easy to clamp around the surface of the material moving through it,
eliminating the need for threading or several ionizers.
The Gen4 Super Ion Air Wipe is lightweight and easy to mount using the tapped holes on the back. It can also be held in place with rigid pipe. Coupling brackets that hold each half of the Gen4 Super Ion Air Wipe together are provided which can be installed or removed quickly if required.
Ion air wipe
The split design unlatches easily to fit around the moving part - no threading required.
Ion air wipes
The Gen4 Super Ion Air Wipe is available in a 2" (51mm) and 4" (102mm) diameter.
Ion air wipes works
The Gen4 Super Ion Air Wipe incorporates a Super Air Wipe and a split ionizing collar, energized by a power supply. Compressed air is ejected through the small ring nozzle of the Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionized by two replaceable emitter points (3). That high velocity, ionized airstream attaches itself to the surface of the material running through the Gen4 Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing
any contaminants from the surface.

Applications


• Clean and neutralize extrusions
• Neutralizing pipe, tubing, wire
• Cleaning molded parts
• Neutralizing static for quality printing
• Pre-paint dust removal
• Remove chips, shavings and sawdust
• Container neut

Advantages

•Low air consumption
• Rapid static decay
• Quiet
• Shockless, non-radioactive
• Compact, rugged, easy to install
• No moving parts - low maintenance
• Variable force and flow


• Electromagnetically shielded high voltage
cable
• Armored high voltage cable protects
against abrasion, cuts
• Integrated ground design requires no
separate ground connection
• Replaceable emitter points
gen4 super ion air wipe kit
gen4 super ion air wipe model

Gen4® Super Ion Air Wipes Specifications

EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for Ionizing Bar operation
Certifications: Gen4 Super Ion Air Wipesand Gen4 Power Supplies are UL Component Recognized to U.S. and Canadian safety standards, and are CE and RoHS compliant.
Electrical: For use with 5 kVrms, 5 milliamperes (max.) power supply.
Electrical Hazard: shockless (less than 40 microamperes short circuited).
Do not use near flammable materials or gases.
Materials of Construction:
Metal Parts: Aluminum
Plastic Parts: UL rated 94 HB
Emitters: Stainless Steel
Maximum Ambient Temperature: 165°F (74°C)
Shims: Thicker shims can be installed easily if additional hard-hitting velocity is        required.
Compressed Air: 1/4 NPT inlet provided.

Gen4® Super Ion Air Wipe Performance

Gen4® Super Ion Air Wipe Performance
© Vivek Engineers. All Rights Reserved.

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